Wednesday, November 12, 2014
Build Power Amplifier LM3876 Simply and Powerfull Power Amplifier
The chip on which the amplifier is based, a Type LM3876, is a member of the Overture family from National Semiconductor, All members of this family are pin-compatible and mutually interchangeable. They are typified by an internal protection (called SPIKE). In practice, the diftection ference between them is the power output. The series was described on the basis of the LM3886 in an earlier issue*.
The PCB has been designed so what it can accommodate the LM3876 (50W) as well as the LM3886 (150W). Because of this, pin5 of the IC on the board is connected to the positive supply line. This connection is not needed for the LM3876, since its pin5 is not (internally) connected (NC).
The IC is located at the side of the board to facilitate fitting it to a heat sink as shown in the photograph.
An important aspect for optimum performance is the decoupling of the unregulated supply lines by C 7-10. All earth connections go to a single terminal on the board.
Air-cored inductor L1 consists of 13 turns of 1mm dia. enamelled copper wire with an inner diameter of 10mm. The completed inductor is pushed over R7 and its terminals soldered to those of the resistor.
All electrolytic capacitors must be mounted upright. The amplifier can be muted with a single-pole switch connected to the MUTE input (pin8). This function is enabled when the switch is open. If muting is not required, solder a wire bridge across the mute terminals on the board.
Boucherot network R6-C6 is not normally required in this application, but provision has been made for it for use in other applications.
According to the manufacturers, both chips are optimalized for a load of 8 Ohm. The output power is lower when a 4 Ohm load is used or when the supply voltage is reduced. When a 4 Ohm load is used, the SPIKE protection becomes active when the supply voltage is about 27V, resulting a in a reduction of the power output to 10W. This means that it is not advisable to use loudspeaker with an impedance <8 ohm.
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For best result you can expand power amplifier using BPA-200 Amplifier
Part listResistor:
R1, R3 = 1 k
R2, R4, R5 = 18k
R6 = see text
R7 = 10R, 5 Watt
R8, R9 = 22k
Capacitors:
C1 = 2.2 uF
C2 = 220 uF, 160 V
C3 = 22 uF, 40 V
C4 = 47 pF
C5 = 100 uF, 40 V
C6 = see text
C7, C8 = 100 nF
C9, C10 = 1000 uF, 40 V
Inductors:
L1 = 0.7 uH - see text
Integrated circuits:
IC1 = LM3876T
Miscellaneous:
Heat sink for IC1 <1.5 k w-1
1.5>Single-pole switch - see text
Saturday, November 8, 2014
Small Audio Amplifiers Using LM386 and NE5534
During my many years building electronic things I have needed small audio amps many times, and have pretty much standardized on a few IC solutions, first and and foremost the LM386, which is small, cheap, and very easy to use. But it does not produce high quality audio... For many applications, the advantages weigh more than the distortion and noise of this chip, so that I used it anyway. In other cases I used different chips, which perform better but need more complex circuits. Often these chips were no longer available the next time I needed a small amplifier.
When I last upgraded my computer, I replaced the old and trusty Soundblaster AWE 32 by a Soundblaster Audigy. The new card is better in many regards, but while the old one had an internal audio power amplifier, the new one doesnt! Thats bad news, because I have some pretty decent speakers for the PC, which are fully passive. So, I built a little stereo amp using two LM386 chips and installed it inside the computer, fed by the 12V available internally.
But then I wasnt satisfied. The LM386 might be suitable for "communication quality" audio, which is roughly the fidelity you get over a telephone, but for music its pretty poor! The distortion was awful. So, the day came when I decided to play a little more scientifically with small audio amps, looking for a way to get good performance with simple and inexpensive means.
I set up a test bench with a sine wave oscillator running at 1 kHz, an 8 Ohm speaker, 12V power supply, and the computer with the soundcard and Fast Fourier Transform software. One channel was connected to the oscillator together with the amplifier input, the other channel to the output and speaker. With this setup I measured the harmonic content of the audio signals. I did the tests at an output level of 0.1W, which is typical for moderately loud sound from a reasonably efficient speaker. Also, I used a music signal from a CD player to test the actual sound of each amplifier.
Since I had used so many LM386s in my projects, I had several different variations. In my material box I found a slightly newer LM386N-1. So I plugged it into my test amplifier. It was even worse! The second harmonic was at -24dB, the third harmonic at -31dB, while the noise was a tad better at -84dB. Folks, thats a total harmonic distortion of almost 7%! And the 0.1W output level at which this was measured is where such a circuit is about at its best... The distortion can be plainly seen on the oscilloscope, and a visibly distorted waveform is about the most offending thing an audio designer can ever see!
Looking through my projects, I found one where I had used a GL386 chip. This is just a 386 made by another company. I unsoldered it and put it in my test amplifier. Surprise! It was dramatically better, with the second harmonic at -45dB, and the third at -57dB! The noise floor was -84dB, just like the LM386N-1. But even this level of distortion was plainly audible when listening to music. Thats roughly 0.6% THD. Some folks may consider it acceptable for music. I dont, but for communication equipment its fine. At this point, I decided to see if I could build a better amplifier, that doesnt become too complex nor expensive.
Also there were many high harmonics at roughly -84dB. That means a THD of about 0.015%. The noise floor was down at the -120dB level! The power supply rejection was excellent, with no detectable feedtrough. Playing music, this amplifier sounded really good: No audible noise, and the distortion could be heard when paying attention to it, but I doubt that the average person would detect it! Not bad, for a bias-less design!
Just to see how important the slew rate of the OpAmp is, I pulled out the NE5534 and replaced it by a humble 741, which is many times slower. The result was dramatic: The second harmonic still good at -70dB, but the third harmonic was much worse, at -48dB. Also there were many high harmonics at the same -48dB level. Given that second harmonic distortion doesnt sound bad to most people, but third harmonic does, and high harmonics are even worse, it came as no surprise that the amplifier with the 741 sounded bad.
At low volume it sounded particularly bad! So I returned to the oscillator and measurement setup, testing at lower output power, and found that while the second and third harmonics followed the output, the high harmonics stayed mostly constant! So, at very low output, the high harmonics became very strong relative to the output. All this is the effect of the slower slew rate of the 741, which makes it less effective correcting the crossover distortion of the unbiased transistors. Interestingly, the noise floor of the 741 circuit wasnt bad: -118dB.
Just for fun, I tried this circuit with a third OpAmp: The TL071, which is good, but not as good as the 5534. The results: Second harmonic at -72dB, third and the high ones at -60dB, and the noise at -120dB. Its interesting that the second harmonic is much more suppressed than the third one. That must be a balancing effect of the symmetric output stage, and the better symmetry in the TL071 compared to other OpAmps.
Its worthwhile to note that this amplifier can be simplified a lot by using a split power supply. R1, R2, C1, C2 and C4 would be eliminated! But then you need the capacitor removed from C4 to bypass the negative supply line. The positive input of the chip goes to ground, while pin 4 and the collector of Q2 go to the negative supply. The rest stays the same. If you use a +-15V supply, the available RMS output power grows to over 10 Watt! Of course, you then need larger transistors. And since larger transistors are slower, the distortion will rise somewhat. An added benefit of a split supply is that the popping noise when switching on and off is eliminated.
The third harmonic was at -84dB, and the best improvement was that the higher harmonics had simply disappeared! They were all below the noise floor, which stayed at -120dB. Actually, this noise floor seems to come from the soundcard A/D converter, so that the actual noise of this and the above amplifier may even be better! With music, this amplifier sounded perfect - clean and smooth. And Im pretty confident that the THD is well below the limits of my measurement setup, which is 0.01%.
The quiescent current was around 10mA. When lowering it to about 3mA, the high harmonics started to rise out of the noise floor. If you want to adjust the bias for the exact best quiescent current, there is a simple trick: Lift R4 from the output, and connect it to pin 6. Now the output stage has been left outside the feedback loop, and all its distortion will show up at the output. Watching the signal on an oscilloscope, or even better on a real time spectrum analyzer (soundcard and software), adjust the trimpot to the lowest distortion level.
Have a current meter in the supply line and make sure that you dont exceed 30mA or so of quiescent current, in order to keep the small transistors cool. But most likely the best distortion will be at a current lower than that. Once the adjustment is complete, return R4 to its normal position. Now the full gain and slew rate of the operational amplifier is used to correct the small remaining cross-over distortion of the output stage, and the distortion will certainly disappear from the scope screen, from your ears, and possibly fall below the detection level of the spectrum analyzer!
This circuit can also be run from a split power supply, by exactly the same mods as for the previous circuit. And since the transistors are properly biased, there isnt any significant distortion increase when using larger transistors. Be sure to use some that have enough gain - you have only a few mA of driving available, and with a +-15V power supply and an 8 Ohm speaker, there can be almost 2A of output current! So, you need a gain of 300 at least. There are power transistors in the 4A class that provide such gain, and these are good candidates. The other option is using Darlington transistors, which far exceed the gain needed here. But they will again increase the distortion, not very much, but perhaps enough to make it audible again.
Wednesday, October 29, 2014
Electronic Motor Starter Diagram Circuit
Switch S1 is used to turn on the pump, while switch S2 is used to turn off the pump. While making over-/under-voltage setting, disconnect C2 temporarily. Capacitor C2 prevents relay chattering due to rapid voltage fluctuations. Regulator IC 7809 gives the 9V regulated supply to soft switch as well as the relay after filtering by capacitor C4. A suitable miniature circuit breaker is used for automatic over-current protection. Green LED (LED1) indicates that the motor is ‘on’ and red LED (LED2) indicates that the power is ‘on’. The motor is connected to the normally-open contact of the relay. When the relay energizes, the motor turns on.Monday, October 27, 2014
STK4038 bassed 60 watt audio amplifier circuit project and explanation
Using the STK4038X audio amplifier IC, can be designed a very simple high power and efficiency audio power amplifier . This circuit is manufactured by Sanyo Corporation and will provide a output power of 60 watts on a 8 ohms load or 4 ohms load with 0.008% distortion .
The output power that is provided by this audio IC , can be more higher , but with more distortion.
If you will use a 8 ohms load you must power this audio amplifier project from a dual +/- 40 volts DC power supply and if you’ll use a 4 ohms load you must power this audio project form a dual +/- 33.5 volts DC power source.
To prevent over heating the STK4038X audio power IC must be heatsinked on a good heatsink .
Also you must use a very well filtered power supply ( a 10000uF capacitor will be fine for this audio project) .
Sunday, October 5, 2014
PIC16F628 Digital Clock Timer circuit and explanation
This clock timer uses a PIC16F628 microcontroller to display 3 and 1/2 digit time and control an external load. It can be programmed to time from 1 to 59 minutes. The clock includes a calendar with leap year and optional daylight savings adjustments. The timer output can be set from 1 to 59 minutes and manually switched on and off. The clock also has a correction feature that allows an additional second to be added every so many hours to compensate for a slightly slow running oscillator. The oscillator uses a common 32.768 KHz watch crystal and the frequency can be adjusted slightly with the 24pF capacitor on the right side of the crystal.
Saturday, September 20, 2014
Electric Guitar Preamp Mixer and Line Driver
Circuit diagram:

Most guitarists agree that pickup elements cannot drive cables longer than about 6 feet without risking significant signal degradation. Guitar pickups typically require a load resistance above 50 kฮฉ and sometimes higher than 200 kฮฉ, hence a preamplifier/buffer is often inserted, whose main function is not high gain but to enable cables between 10 and 30 feet to be connected representing a capacitance between 90 and 180 pF/m. In the circuit shown here, each pickup has its own input buffer with a transistor con๏ฌgured as an emitter follower. Each stage has a gain slightly lower than unity. This is not an issue because most pickups provide significant signal levels, typically well over 200 mVpp.
The input resistance of the ๏ฌrst stage exceeds 200 kฮฉ, which is appropriate for most inductive pickups on the market. If higher input resistance is needed the 1-Mฮฉ resistors marked with asterisks could be omitted, and the 720-kฮฉ ones may be increased to 1.2 – 1.5 Mฮฉ. This will raise the stage’s input resistance to around 500 kฮฉ. To ensure the highest possible undistorted signal can be developed at the output of the first stages, the collector-emitter voltage (VCE) of T1–T4 should be about half the supply voltage. It is important for the first transistor in the buffer to have low noise and high DC gain.
The types BC549C and BC550C and the venerable BC109C are perfectly suitable in this respect while the BC546C, BC547C and BC548C may also be considered. The buffered signal from each pickup is adjusted with a potentiometer and sent to the summing circuit of the mixer. The next active element is an audio operational amplifier type NE5534 or NE5534A (IC1), which provides the required amount of signal buffering. The 5534(A) has low noise, low distortion and high gain. It can drive a 600 ฮฉ line when necessary, but the preferred load is above 2 kฮฉ. Its amplification is adjustable between 3 and 10 with feedback potentiometer P5. At higher values of the gain some limiting and distortion of the output signal is ‘achieved’, which may well be a desirable side effect.
The maximum undistorted amplitude of the output signal depends on the supply voltage. If higher gain is needed the value of P5 may be increased to 470 kฮฉ. Output K7 has a volume control potentiometer (P6), which could be omitted if not used or required. Both outputs K6 and K7 are capable of driving 600 ฮฉ loads including high-impedance headphones. The circuit is simple to test and adjust, as follows:
- check that VCE on T1–T4 is approximately half the supply voltage;
- with no input signal, adjust trimpot P7 for about half the supply voltage at the output of IC1. If precise regulation of the opamp’s output offset is not required P7 may be omitted and R17 connected to the junction of R18 and R19.
Thursday, August 28, 2014
Dual White Noise and Pink Noise Generator Wiring diagram Schematic
Dual White Noise and Pink Noise Generator Circuit Diagram
Friday, June 6, 2014
Simple F and V Converter Circuit Diagram
Best F and V Converter Circuit Diagram

Intelligent Temperature Monitoring and Control System using AVR Microcontroller

- Audio-visual setup for setting temperature limits.
- Fault detection and evasive action.
- Temperature monitoring and display.
- Audio-visual warning.
- System status.
- Settable time frame.
- Data retention with internal EEPROM memory.
Tuesday, October 8, 2013
1965 Buick Wildcat And Electra Wiiring Diagram
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| 1965 Buick Wildcat And Electra Wiiring Diagram |
Sunday, October 6, 2013
On And Off Button Circuit
In this simple circuit we give the chip a little more attention than usual. It is astonishing what can be built with a 555. We are always infatuated with simple circuits using this IC, such as the one shown here. The 555 is used here so that a single push-button can operate a relay. If you press the button once, the relay is energized. When you press it again the relay turns off. In addition, it is possible to define the initial state of the relay when the power supply is switched on. The design is, as previously mentioned, very simple. Using R1 and R2, the threshold and trigger inputs are held at half the power supply voltage.
Circuit diagram:
When the voltage at the threshold pin becomes greater that 2/3 of the power supply voltage, the output will go low. The output goes high when the voltage at the trigger input is less than 1/3 of the power supply voltage. Because C2, via R3, will eventually have the same level as the output, the output will toggle whenever the push-button is pressed. If, for example, the output is low, the level of the trigger input will also become low and the output will go high! C1 defines the initial state of the relay when the power is applied. If the free end of C1 is connected to Vcc, then the output is high after power up; the output is low when C1 is connected to ground.
Author: Ger Langezaal - Copyright: Elektor Electronics
Source : www.extremecircuits.net
Monday, September 9, 2013
Mechanical Drive Package Accessories and Connections
Saturday, August 31, 2013
Signal Tracer and Injector
Signal Tracer and Injector Circuit diagram
When the switch is thrown the opposite way (to the blue dot) both transistors are wired as an astable square wave generator. This provides enough harmonics from audio up to several hundred kilohertz and is useful for testing AM radio Receivers.

